This project enables real-time monitoring of factory operations using IoT technology. The system uses sensors to track critical parameters such as temperature, humidity, machine vibration, and power usage. Data is processed via ESP8266/ESP32 and sent to a cloud dashboard for analysis. This improves maintenance schedules, reduces downtime, and enhances productivity. It can even alert factory managers about irregularities or unsafe conditions.
Components
ESP8266/ESP32 – Main microcontroller with Wi-Fi
DHT11/DHT22 Sensor – Monitors factory temperature and humidity
Vibration Sensor – Detects abnormal machine movement
Current Sensor (ACS712) – Monitors current drawn by machines
Gas Sensor (MQ-2/MQ-135) – Detects smoke or harmful gases
OLED Display – Displays live data on-site
Relay Module – To switch off faulty machinery
Buzzer & LED – Audio-visual alerts for safety
IoT Platform (Blynk/ThingSpeak) – Cloud dashboard for monitoring
Power Supply (5V/12V) – Powers the system
Jumper Wires, Breadboard – Connections
How It Works
Sensors collect data on temperature, vibration, current, and gases.
ESP8266/ESP32 processes the data and sends it to the cloud.
If unsafe levels are detected (e.g., overheating or smoke), a buzzer alerts and LED blinks.
The system can remotely shut off a device using relays.
Users view and analyze data on the Blynk/Firebase/ThingSpeak app.
Applications
Smart factory monitoring
Preventive maintenance
Industrial safety compliance
Energy consumption tracking
Remote factory operation analytics
Dimensions
Length = 20 cm
Width = 10 cm
Height = 10 cm
IoT-Based Smart Factory Monitoring System
-
Order Processing Time:
- All project orders are processed within 2-3 business days after payment confirmation.
- After processing, the development of your project will begin. We require a minimum of 10-15 days to complete and prepare your project for shipment. However, please note that the delivery time is an estimate and may vary depending on project complexity and component availability.
-
Delivery Timeframe:
- While we strive to deliver your project within the specified timeframe, there is no guaranteed delivery date. The actual delivery time may be shorter or longer depending on various factors, including shipping delays, customs clearance, and unforeseen technical challenges.
- We will keep you informed of your project's progress and provide updates on the estimated delivery time as needed.
-
Shipping and Delivery Charges:
- Delivery charges are additional and are not included in the project price. The shipping cost will be calculated at checkout based on your location and the chosen shipping method.
- Customers are responsible for any customs duties, taxes, or fees that may be applicable in their country.
-
Order Cancellations:
- Due to the customized nature of our projects, orders can only be canceled within 24 hours of placement. After this period, the order is non-cancellable as work will have already begun.
-
Returns and Refunds:
- As these are custom-built projects, we do not accept returns or offer refunds unless the project is defective or significantly not as described.
- If there are any issues with your project upon delivery, please contact us within 7 days to resolve the matter.
-
Technical Support:
- We provide basic technical support for the first 30 days after delivery to help you set up and operate your project.
- Extended support and customization services are available at an additional cost.
-
Disclaimer:
- We are not responsible for delays caused by external factors beyond our control, including but not limited to shipping carrier delays, natural disasters, or government restrictions.
- By placing an order, you agree to the terms and conditions outlined in this policy.
-